I. INTRODUCTION
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ChooseTop of pageABSTRACTI. INTRODUCTION <<II. RESULTSIII. DISCUSSIONIV. CONCLUSIONV. METHODSSUPPLEMENTARY MATERIALBased on these backgrounds, this study proposes a new positive-piezoconductive rubber composite that exhibits a sharp drop in the resistance in tension and is 20 times more extensible than existing positive-piezoconductive materials. The conductive rubber composite is made by mixing a rubber material with a metal and an ionic liquid. The proposed composite showed 1 × 105 times increase in conductivity with elongation with a maximum elongation rate of 600%. Silicone rubber and ionic liquid can form a gel state and increase its elasticity, because the nonvolatile ionic liquid stays inside the rubber in a liquid state. Furthermore, a conductive composite was made by mixing a 1.5–2 times the mass ratio of nickel powder to silicone rubber. This composite could be stretched to approximately six times its original length at maximum elongation, and its conductivity was 1 × 105 times higher than that in the unstretched state. The study further demonstrated wearable devices and soft robots using the proposed composite.
II. RESULTS
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ChooseTop of pageABSTRACTI. INTRODUCTIONII. RESULTS <<III. DISCUSSIONIV. CONCLUSIONV. METHODSSUPPLEMENTARY MATERIALThe changes in electrical properties of the Ecoflex–Ni composites due to the addition of ionic liquids are compared and shown in Fig. S5. It shows that the addition of ionic liquids decreased the strain at which the resistance begins to drop as well as the lower limit of resistance.
A similar verification was performed with a stretchable silicone conductive composite with sintered silver. This composite showed that the resistance increased in response to strain (Fig. S6). The surface SEM image of the sintered silver composite was acquired in both the unstretched and stretched conditions (Fig. S7). The images show that the sintered silver composite formed a smooth silver film on the surface when not stretched, whereas cracks appeared in the silver film when stretched. In addition, SEM images of the composite fabricated in this study were acquired under nonstrain and strain conditions (Fig. S8). The silicone–Ni–ionic liquid composite material that we fabricated did not appear to crack even at 100% elongation.
The mechanical properties of the proposed composite were tested, as shown in Fig. 3. The ionic liquid was nonvolatile; thus, it was dispersed in silicone in the liquid form. As the liquid state ionic liquid can be easily deformed in response to elongation, the composite exhibited high elasticity [Fig. 3(a)]. The stress–strain diagrams were measured by varying the amount of ionic liquid mixed with silicone resin without Ni powder to 0, 0.05, 0.1, and 0.2 weight ratios to Ecoflex [Fig. 3(b)]. Five tensile tests were conducted; Young's modulus was determined from the tensile range up to 3% and is shown in Table S1. No significant change in Young's modulus was observed with the addition of ionic liquid. On the other hand, Young's modulus increased with an increase in the amount of Ni powder added.The average breaking strain is shown in Fig. S9. Fig. S9(a) shows that the addition of ionic liquid improved the maximum elongation length. However, the maximum elongation length decreased when the ionic liquid amount exceeded 0.4 weight ratio. The stress–strain diagrams were compared for W/and W/O Ni powder and ionic liquid.
Tensile tests were performed on composites with 0.1 of ionic liquid and 0, 2, 3, or 4 of Ni powder added to 2 Ecoflex by weight ratio. The result in Fig. 3(c) and S9(b) shows that the slope of the stress–strain diagram increased with an increase in the amount of Ni powder, whereas the elongation length decreased. As evident from Fig. 3(d), the Ni powder mixture decreased the elongation at break and increased its hardness, whereas the ionic liquid mixture improved the composite's stretchability.Demonstration devices were fabricated using the proposed composite. The composite sheet and red LED were connected to the power supply and attached to the balloon actuator [Fig. 4(a)]. The fabrication method of this device is shown in Fig. S10. The circuit was fabricated by patterning a mixture of liquid metal and Ni powder1313. U. Daalkhaijav, O. D. Yirmibesoglu, S. Walker, and Y. Mengüç, Adv. Mater. Technol. 3, 1700351 (2018). https://doi.org/10.1002/admt.201700351 as the expansion wiring. As shown in Fig. 4(b), the expansion of the balloon actuator caused the composite sheet to stretch and the composite became conductive. Subsequently, power was supplied to the LEDs, causing them to light up. Fig. 4(c) shows a photograph of the actuator in operation. When the balloon was inflated by injecting air through the tube connected to the balloon, the composite sheet was inflated. Only upon inflation did it become conductive, and the LEDs lit up. However, when the air was removed, the composite sheet became nonconductive and the LED turned off. A similar sensor was also used as a wearable sensor [Fig. 4(d)]. The fabrication method of this device is shown in Fig. S11. This device can be worn on the elbow to detect elbow bending and turn on an LED when the elbow bends [Fig. 4(e)]. Biocompatible Ecoflex and Galinstan were used for the device, and the structure was optimized so that the composite containing ionic liquids does not adhere to the skin. The bending of the elbow caused the composite sheet to stretch and the LED to light up. When the elbow was further extended, the composite material was insulated again and the LED turned off [Fig. 4(f)]. The change in the resistance of the composite due to elbow bending is shown in Fig. S12.III. DISCUSSION
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ChooseTop of pageABSTRACTI. INTRODUCTIONII. RESULTSIII. DISCUSSION <<IV. CONCLUSIONV. METHODSSUPPLEMENTARY MATERIALFigure S4 shows the change in the resistance over 100 tensile tests. This can be attributed to the plastic deformation of the silicone–Ni–ionic liquid composite. The composite is plastically deformed by repeated tensile tests, resulting in overall elongation, and the amount of strain at the end of the cycles could be smaller than the amount of strain at the beginning of the cycles. Therefore, suppression of plastic deformation by the addition of liquid metal or other means may contribute to improved cyclic stability.
Figure S5 shows that the lower limit of resistance decreased with the addition of ionic liquids in addition to the decrease in the strain at the beginning of the resistance drop. On the other hand, ionic conduction associated with migration of ionic liquids was not observed. This phenomenon could be attributed to addition of ionic liquids, which swelled Ecoflex, and the resulting decrease in cross-link density, which increased the mobility of Ni particles within the composite.
The composite fabricated in this study exhibited enhanced elasticity owing to the addition of ionic liquid to Ecoflex. The nonvolatile nature of the ionic liquid enabled it to remain in a liquid state inside the rubber, which replaced the cross-linking of Ecoflex and improved its elasticity [Fig. 3(a)]. Many studies have been conducted on gelation of polymers through the addition of ionic liquids, including studies on improving flexibility by mixing ionic liquids with urethane polymers and polyvinyl chloride.1919. Y. J. Son, J. W. Bae, H. J. Lee, S. Bae, S. Baik, K. Y. Chun, and C. S. Han, J. Mater. Chem. A 8, 6013 (2020). https://doi.org/10.1039/D0TA00090F This can enable applications such as wearable devices and actuators that exploit the high flexibility unique to ion gels. When 0.1 weight ratio of ionic liquid to 2 Ecoflex was mixed, the elongation at break exceeded 1100% [Fig. 3(b)], which is more than 1.1 times than that without ionic liquid. Simultaneously, the slope angle of the stress–strain diagram decreased, indicating that the hardness decreased as well. Hydrogels with a high elongation ratio of more than 20 times have been proposed;2020. J. Y. Sun, X. Zhao, W. R. K. Illeperuma, O. Chaudhuri, K. H. Oh, D. J. Mooney, J. J. Vlassak, and Z. Suo, Nature 489, 133 (2012). https://doi.org/10.1038/nature11409 however, they are not suitable for long-term service because they dry and harden with time. The composite fabricated in this study was primarily composed of ionic liquids and silicone resin; hence, its properties are not likely to changeover time. However, the addition of excessive amounts of ionic liquid reduces the elongation at break in exchange for a further decrease in hardness; when more than 0.2 weight ratio of ionic liquid to 2 Ecoflex was mixed, the hardness decreased, whereas the maximum elongation length was below 800%. This indicates that excess ionic liquid in the silicone resin results in a decrease in the elongation length. This may attributed to the excess ionic liquid inhibiting cross-linking between the silicone resins, causing them to change to a more liquid state. Consequently, their robustness to tensile forces is reduced.The addition of conductive powder to ion gels can add electrical functionality and enable their use as conductive electrodes or wiring materials. However, when conductive powders are mixed into the polymer, the hardness increases, and the elongation rate decreases [Fig. 3(c)]. This phenomenon is also observed when other conductive particles such as carbon powder, carbon nanotubes, copper powder, silver nanoparticles, and silver flakes are mixed, and may be because it is more difficult for solid powders to change shape compared to rubber materials. Moreover, the decrease in elongation and the increase in hardness depend on the ratio of the added particles: the strain at break was more than 1000% without Ni powder, whereas that at break dropped to 600%, 550%, and 400% with an increase in the amount of Ni powder (2, 3, and 4 weight ratios to Ecoflex, respectively). In contrast, the maximum strain at break of the flexible conductive composites prepared via the addition of ionic liquids and carbon nanotubes to KE-441 (silicone resin similar to Ecoflex used in this study) was approximately 200%. This indicates that the strain at break is highly dependent on the physical properties of the main ingredient silicone in addition to the amount of ionic liquid added and the type of metal powder.Furthermore, as shown in Fig. 3(c), the stress–strain diagram of the powder-mixed composite showed a change in the direction of inclination at the beginning of elongation compared to the unmixed composite. This can be attributed to the decrease in hardness because of the disintegration of the aggregates. Studies using silica and raw rubber2121. F. Yatsuyanagi, N. Suzuki, M. Ito, and H. Kaidou, Polym. J. 34, 332 (2002). https://doi.org/10.1295/polymj.34.332 have reported that the formation and strength of the aggregates affect the hardness of the entire composite. Therefore, this mechanical property can be optimized by selecting the type of filler, particle size, and aggregate size, which affect aggregate formation and strength. In this study, the addition of metallic powder to silicone rubber increased hardness and significantly reduced elongation. Moreover, the addition of ionic liquid imparted electrical properties while maintaining elongation [Fig. 3(d)].Accordingly, Table I presents a comparison of conductive composites composed of flexible materials. The composite fabricated in this study achieved a sharp drop in the resistance with tensile deformation and high elasticity.TABLE I. Comparison with other previous studies.
AuthorFiller materialResistance changes under strainMax strainKim et al.2222. T. A. Kim, H. S. Kim, S. S. Lee, and M. Park, Carbon 50, 444 (2012). https://doi.org/10.1016/j.carbon.2011.08.070Single wall carbon nanotube100% Increase200%Yoon et al.1212. I. S. Yoon, S. H. Kim, Y. Oh, B. K. Ju, and J. M. Hong, Sci. Rep. 10, 5036 (2020). https://doi.org/10.1038/s41598-020-61752-2Ag flake100%–3000% Increase300%Kim et al.11. S. H. Kim, S. Jung, I. S. Yoon, C. Lee, Y. Oh, and J. M. Hong, Adv. Mater. 30, 1800109 (2018). https://doi.org/10.1002/adma.201800109Ag flake16000% Increase1800%Nakanishi et al.99. T. Nakanishi, K. Yamagishi, E. Iwase, H. Iwata, S. Takeoka, and T. Fujie, Appl. Phys. Express 12, 075001 (2019). https://doi.org/10.7567/1882-0786/ab21b8Ag flake200% Increase45%Bloor et al.1111. D. Bloor, K. Donnelly, P. J. Hands, P. Laughlin, and D. Lussey, J. Phys. D 38, 2851 (2005). https://doi.org/10.1088/0022-3727/38/16/018Ni powder1/1014 Decrease38%Hong et al.1818. W. Hong, C. Jiang, M. Qin, Z. Song, P. Ji, L. Wang, K. Tu, L. Lu, Z. Guo, B. Yang, X. Wang, and J. Liu, Sci. Adv. 7, 4273 (2021). https://doi.org/10.1126/sciadv.abj4273Multi-wall carbon nanotube75% Decrease100%This workNi powderOver 1/105 decrease600%Finally, this study demonstrated two devices of a soft robot and wearable device. Many studies have been conducted to mount sensors on soft actuators and stretchable wearable devices; however, they must have high deformability in response to the deformation of the underlying device. In these studies, when a finger, arm, or actuator drive unit is bent or extended, a sensor laid on its top surface is extended, and feedback is obtained by reading the change in the electrical resistance that occurs during the extension. However, to use such a sensor to facilitate turning on and off electrical components such as LEDs, an additional external circuit is required for conventional sensors whose resistance increases in the case of extensions. The composite sensor fabricated in this study addressed this problem by using the rapid resistance drop owing to extension to switch the current on and off directly using only a single series circuit, as shown in Figs. 4(b) and 4(e), without the need for an external circuit. Figure S12 shows the change in resistance of the composite with elbow bending angle. Although there was an error range, the resistance decayed to less than 1% of its initial value with bending around 120°. It can be possible to control the angle at which the LED lights up by optimizing the length and placement of the composite. However, this composite is suitable for use only as a digital read-like sensor because the resistance drop is excessively steep, and reading out minute angle changes as a continuous value is challenging. In addition, it is desirable to avoid adhesion between the composite and the skin by optimizing the structure when using the composite in wearable devices, even though the composite is gelatinized and the ionic liquid does not leak out.
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